Chemical composition: Cu 61.5%, Zn 35.4%, Pb 3.1%†
Hardness as machined: 80-90 Rockwell B
Density: .307 lbs/in3
Electrical conductivity: 26% IACS*
Melting point: 900°C/885°C (liquidus/solidus)
†(3 to 4% lead is used to permit "free machining" and is permitted by EC Directive 2002/95Annex 6; so all pin materials are RoHS compliant)
*International Annealed Copper Standard, i.e. as a % of pure copper.
BERYLLIUM COPPER ALLOY 172 (UNS C17200) per ASTM B 194
Properties of BERYLLIUM COPPER:
Chemical composition: Cu 98.1%, Be 1.9%
Temper as stamped: TD01
Properties after heat treatment (TH01):
Hardness: 36-43 Rockwell C
Mechanical Life: 100 Cycles Min.
Density: .298 lbs/in3
Electrical Conductivity: 22% IACS*
Resistance: 10 miliohms Max
Operating Temperature: -55°C/+125°C
Melting point: 980°C/865°C (liquidus/solidus) Stress Relaxation†: 96% of stress remains after 1,000 hours @ 100 °C
; 70% of stress remains after 1,000 hours @ 200 °C
*International Annealed Copper Standard, i.e. as a % of pure copper.
†Since BeCu loses its spring properties over time at high temperatures; it is rated for continuous
use up to 150°C. For applications up to 300°C, Mill-Max offers many contacts in Beryllium Nickel. Contact Tech Support for more info.
Phosphor Bronze (UNS C54400) per ASTM B 139
Properties of Phosphor Bronze:
Used for pins requiring more durability than Brass.
Stock diameters available.072/.078"
Chemical composition: Cu 88%, Sn 4%, Zn 4%, Pb 4%†
Hardness as machined: 83 Rockwell B
Density: .321 lbs/in3
Electrical conductivity: 19% IACS*
Melting point: 1000°C/930°C (liquidus/solidus)
†(3 to 4% lead is used to permit "free machining" and is permitted by EC Directive 2002/95Annex 6; so all pin materials are RoHS compliant)
*International Annealed Copper Standard, i.e. as a % of pure copper.
PBT* Polyester, (Valox 420-SEO, black), Self-extinguishing, rated UL94V-0
Properties of PBT Polyester:
Brand: Valox
Grade: 420-SEOColor: Black
Rated voltage: 100 VRMS/150 VDC
Insulation resistance: 10,000 Megaohms min.
Dielectric strength: 1000 VRMS min. (700 VRMS min. for series 117 Shrink DIP)
Material Heat Deflection Temp (per ASTM D 648): 420°F(216°C) @ 66 psi
Resistant to detergents, mineral acids, solvents, greases and oils (short time)
PCT Polyester, (Thermx CG933, black)
Properties of PCT Polyester:
Brand: Thermx
Grade: CG-933
Rated voltage: 100 VRMS/150 VDC
Insulation resistance: 10,000 Megaohms min.
Material Heat Deflection Temp (per ASTM D 648): 529°F (276°C) @ 66 psi
Dielectric strength: 1000 VRMS min. (700 VRMS min. for series 117 Shrink DIP)
Note: Materials above 446°F (230°C) are considered suitable for "eutectic" reflow soldering, above 500°F (260°C) for "lead-free"
reflow soldering.
NYLON 46 (Stanyl TE250F6 {30% glass} or TE250F9 {45%
glass}, black)
Properties of NYLON 46:
Brand: Stanyl
Grade: TE250-F6 or F9
Material Heat Deflection Temp. (per ASTM D 648): 554°F (290°C) @ 264 psi
Note: Materials above 446°F (230°C) are considered suitable for "eutectic" reflow soldering, above 500°F (260°C) for "lead-free"
reflow soldering.
PPS (Ryton R-4-200)
Properties of PPS:
Brand: Ryton
Grade: R-4-200
Material Heat Deflection Temp. (per ASTM D 648): >500°F (>260°C)
@ 264 psi
Note: Materials above 446°F (230°C) are considered suitable for
"eutectic" reflow soldering, above 500°F (260°C) for "lead-free"
reflow soldering.
FR-4 Laminate
Properties of FR-4 Laminate:
Epoxy/Glass Laminate. Thicknesses available: .010", .020", .031",
.047", .062", .093", .125" (natural color, beige)
ENVIRONMENTAL DATA:
Operating temperature range: -55/+125 °C
Shock (No electrical discontinuity
greater than 1μs):50 G
Solderability: 364-52
Resistance to soldering heat: 364-56A Test Cond. C
Resistance to atmospheric corrosion: 364-22A/31A
Climactic category (IEC): 365-17A
- Nitric Acid Vapor Test: 365-17A
Vibration (No electrical discontinuity
greater than 1µs): 10-2000 HZ, 15 G
G-30 Laminate
Properties of G-30 Laminate:
Polyimide/Glass Laminate, .062" thick (natural color, brown)
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